RF sheet resistance
Updated June 10,
2006
Click
here to go to our page on skin depth
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here to go to our main page on microwave resistors
Click
here to go to our page on resistor math
Click
here to go to our page on conductivity
Click
here to go to our page on transmission line losses
This page will show you how to
calculate sheet resistance of a layer of metal versus frequency.
By the way, what we call "RF sheet resistance" is often
called "surface resistance" or "surface impedance"
or other names in textbooks.
DC sheet resistance
For a discussion of direct current
sheet resistance, go to our page on resistor
math. In summary, for direct current, the sheet resistance is
calculated from the metal resistivity and thickness:

The sheet resistance that is
presented by a finite thickness thin film is found by integrating
the incremental RF conductivity across it's thickness. Again, we
won't bore you with the math details...
Sheet
resistance and sheet conductance
The term sheet resistance should
be familiar if you work with electronic thin films. It is a function
of the bulk resistivity of a metallic film, and its thickness. Sheet
resistance is a very useful short-cut for evaluating resistance
values of strip conductors such as microstrip. We discuss it further
in our page on resistor math.
Sheet resistance, Rsh, is given in ohms per square, where
squares are the unitless dimension of length divided by width. Something
that is not often considered is that sheet resistance is a function
of frequency. Constant sheet resistance is only valid for conductors
that are thin compared to skin depth. Applied in the RF world, errors
can result from using the DC definition.
Sheet conductivity is the inverse
of sheet resistance, its units are Siemen-squares, or mho-squares.
This quantity is useful when you are dealing with multiple-layer
conductors, as their conductivities can be added in parallel, then
the sum can be re-inverted and expressed in a composite sheet resistance.
Calculating
maximum sheet conductance
Maximum sheet conductance is
the best you can do, and is a function of frequency. Adding more
metal beyond five skin depths doesn't help!
The percentage of conduction
that is achieved versus depth into a metal varies as the negative
exponential of the depth expressed in skin depths. At the surface,
complete conduction takes place, and the resistivity of the metal
is 100% of its value at DC, equal to .
At one skin depth, the metal's conductivity has been reduced to
36.8% of ,
at 2 skin depths, 13.5%, etc. By the time you reach five skin depths
the metal's conductivity is reduced to just 0.7% of its full value.
That is where the rule of thumb of five skin depths comes from,
adding tons of additional metal beyond five skin depths can only
reduce your RF resistance by 0.7%, so why bother? Expressed below
is what we call the incremental RF conductivity, it is the
conductivity at a given depth, reduced by the skin depth equation:

Thanks for the correction, Ron!
If we integrate all of the conductivity of the thin film from the
surface to include infinite skin depths, we arrive at the maximum
sheet conductance for a given frequency. This is different from
the DC sheet conductivity, which can be quite a bit higher since
every free electron in the metal contributes to conduction during
direct current. Although we have pledged never to use calculus on
this web site, integrating an exponential function is so easy that
even we can do it (but we won't show you all of the intermediate
steps that required a big eraser). The maximum sheet conductance
is:

(Thanks for the correction, Michael!)
The maximum RF sheet conductance is in units of Seimen-squares (or
mho-squares) which is the inverse of sheet resistance (units of
ohms/square). Similarly, the minimum RF sheet resistance is just
the reciprocal of the above equation:

Voila! that equation looks an
awful lot like the DC sheet resistance equation (above) except the
skin depth is now in the deominator instead of the conductor's thickness.
Remember, this is the best you
can achieve, no matter how much more metal you add to the transmission
line! Now let's look at what this means for various metals. Click
here to look up conductivities of various metals.The plot below
compares aluminum, gold, copper and silver. Silver is best, followed
by copper, then gold, then aluminum. At DC you can achieve nearly
zero sheet reistance, because the skin depth is infinite. But to
get truly zero sheet resistance, you'd need infinite metal thickness!
The minimum sheet resistance will have an effect on the transmission
line loss, which you can read about on this
page.

In any case, how
about a rule of thumb?
The minimum RF sheet resistance you can achieve
is on the order of 30 milli-ohms/square at X-band, and increases
as the square-root of frequency up to 100 milliohms/square at W-band.
The exact value will depend on the metal's conductivity.
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