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Lange couplers
Updated September
16, 2008
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on balanced amplifiers
New for October 2008!
Here's a different way to create a microstrip
"3 dB" coupler!
We are off to a good start on
this ubiquitous microwave component, thanks to Microwaves101 contributor
and Hall-of-Famer Julius Lange!
Lange couplers are a modern miracle
of microwaves. Here is the quadrature coupler at its best: low loss,
wide bandwidth, compact layout, and CAD elements good to go. This
coupler spawned an entire industry of wideband hybrid-style amplifiers
that is still here today in spite of a lot of good competition from
MMICs.
Here's a clickable index to this
page:
History
of the Lange coupler
Theory of
the Lange coupler
Modeling
a Lange coupler
Limitations
of Lange couplers
Layout examples
History
of the Lange coupler
Here we'll let Dr. Lange tell
you in his own words how the famous coupler was developed:
"In 1969 we at Texas Instruments
were building microwave amplifiers on thin film ceramic substrates.
We were using the scheme invented by Engelbrecht at Bell Labs,
which required 3-dB quadrature couplers. The challenge was to
get tight coupling on single layer microstrip. On the other hand
our transistors had too much coupling between the interdigitated
base and emitter fingers. So why not an interdigitated coupler?
I built it; and it did not work well. Then I remembered that geometric
symmetry guarantees quadrature, a 90° split between the outputs.
So I moved some of the crossovers from the ends to the middle;
and it worked! We had a microstrip interdigitated quadrature coupler
with low loss and wide, one octave, bandwidth. "
Theory
of the Lange coupler
For a given input on a Lange
coupler (or other types of quadrature couplers for that matter),
the three output ports can be denoted
- isolated port
- through port
- coupled port (-90 degree transmission
angle compared to through port)
Referring to the six finger Lange
below, if the bottom left port is the input, the top left is the
"coupled" port, the top right is the "through"
port and the bottom right is the "isolated" port. You
can find the "through" port easily in a Lange because
it has a DC connection to the input. The isolated port is on the
same side of the coupler as the input for a normal Lange. More about
abnormal Langes later!

Time for
a Lange rule of thumb:

The physical length of a Lange
coupler is approximately equal to one quarter-wavelength
at the center frequency on the host substrate. The combined width
of the strips is comparable to the width of a Z0 (fifty-ohm)
line on the host substrate.
Modeling
a Lange coupler
All modern CAD programs for linear
simulation of microwave circuits have the capability to model a
Lange coupler. Here we will show you an example using Agilent's
ADS. The model is shown below: we have chosen to build our Lange
on 15 mil alumina. Because the length of the Lange is 100 mils,
which works out to a quarter wavelength at 12 GHz, that is the center
frequency. We played around with the strip width and gaps until
we achieved exactly 3 dB coupling at the center. Widths and gaps
of 1.25 mils are considered doable in a good thin-film shop.

Below is the response
predicted by ADS. For a signal input at port 1, we see a three-dB
split at ports 2 and 3. The isolated port gets a signal that is
down by more than 25 dB.

One more important plot is the
phase difference between the output ports. Here is one of the major
attractions to the Lange coupler, you won't see such a beautiful
quadrature response on a branchline coupler!

Now let's play around with the
gap dimension. Below are two response, the first one the gap has
been increased to 1.5 mils. Notice the coupled port receives less
power than the through port. This coupler would be called "under-coupled".

The next figure shows what happens
when the gap dimension is reduced to 1.0 mils. Now we see an "over-coupled"
response. This is often the most desirable case, especially when
your application is wide band. The "coupling error", defined
as the difference in magnitude between the two output ports, is
less than 1.0 dB from 8 to 16 GHz, an octave of bandwidth. Referring
to the first case where exactly 3 dB was achieved at 12 GHz, the
coupling error of 1 dB is only maintained from 9 to 15 GHz.

Limitations
of Lange couplers
Lange couplers have been used
from UHF to Q-band, perhaps higher. But as you go up in frequency,
you'll need to reduce your substrate height to get microstrip to
behave (see microstrip height rule
of thumb). Reduced height means reduced strip width, which is
the ultimate limitation. At some point the strips get so narrow
that even if they don't fail your design rules, they will start
to become lossy because there just isn't much metal to provide a
conductor.
Langes on alumina are usually
restricted to applications where the substrate is 15 mils or thicker;
this means you'll see alumina Langes operate no higher than 25 GHz.
If you attempted to make a Lange on 10-mil alumina, the strip widths
would need to be less than 1 mil (25 microns).
In MMIC applications, Langes
can be made on 4-mil substrates, but it is a fools errand to try
to make them on 2-mil substrates. According to our rule of thumb,
that means you'll never see a Lange above 80 GHz (four mil GaAs
craps out there). If you attempted to make a Lange on 2-mil GaAs,
the strip widths would need to be about five microns. Forgetaboutit!
Layout
examples
Lange couplers have many different
layout permutations, some of which have been patented! Four and
six-finger Lange couplers are two implementations.
Below is a photo
of a four-finger Lange coupler on 25 mil alumina. If you look closely
you can see four bond wires, which are needed to connect the strips
(one on the left side, two in the center, and one on the right side).
Some thin-film vendors can make airbridges that will eliminate these
tiny bondwires, but you will add some serious money to the fabrication
cost.

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